Post War Motorized Unit Window
Strut Saver
5 of the Lionel motorized units have a thin window strut that is easily
broken. 3 others have multiple window struts that may still be
broken. Many do not understand these units should not be picked up by
grabbing the sides. Picking them up this way can break the window
strut. I even forget and start to pick these up from gripping the
side.
I have made a 3D printed brace that fits inside the shell and supports the
side and window area. One design for 51, 53, 56, 57 and 58 units and
one for 41,42 and 59 units.
- There are reliefs for the lights. The relief allows using an
LED light for the rear light.
- The front and back top windows are not covered. This is to vent the
heat from the motor. I did not want to make a hot box that would
cause other problems.
- There is a draft on the sides to match the draft in the units.
Many adjustments were made to fit the reliefs and supports on the
inside of the body.
- There is clearance for the pulley and belt in the 58
unit.
- To assemble install in shell, then put the shell on the
frame. The light relief notch goes to the back of the
shell.
Printed in black or dark gray it stays in the background. Pictures
of an interior could be pasted on the sides that cover windows to add
detail to the engine. If this is done, adding an interior light and
printing in a clear or translucent color could add a lighted
interior effect.
The files are in Millimeters.
These may work with some modern shells, but
not with TMCC enabled modern reproductions. The modern shells have
strengthened the struts.
vhubbard-window-brace-51.stl
and
.stp are for the 51, 53, 56, 57 and 58 units
Not all pictures show the final version with the notch in the back for
pulley clearance.
Used with a 58 unit
.
This rotary snow plow was not designed to run backwards, but if it is
run backwards the armature will move up. If more than .060”/ 1.5mm when
reversing, the pulley may drag on the shell itself.
You will need to add spacer washers to the
top of the armature, under the brush plate to limit the movement of the
armature.
vhubbard-windowbrace-41.stl
and
.stp for 41,42 and 59 units.
3D printing
The top of the part is down against the print sheet. 0.2mm or smaller
layers so it looks smooth in the window. vhubbard-windowbrace-51 has
2 ledges that need supports. vhubbard-windowbrace-41.stl has one ledge
that needs supports.
The rest will print without supports when oriented as shown.
This is a tight fit. These may print wider/narrower depending on the
printer. I used a Prusa MK4S. Scale if needed.
.2mm/.008” may be the difference between dropping in and being too tight
on the width.
I used PETG. PLA should also work well.
Free for private use. All Rights reserved for commercial use.
These project .stl and step files I created are
available
on the OGR
3D printing Catalog.
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Last Update Oct 28 2024