Postwar Alco and Modern GP7/9 Interiors

These projects, .stl and step files that I created are available on the OGR 3D printing Catalog
Interior files in .zip  Units are MM.

Interior for 200 series Lionel Postwar Diesel Alco engines Version 1  For Alco's with a Vertical Light mount
This is a rudimentary interior and seats for engineers.

Requirements.
This is for the sheet metal base with the vertically mounted light. The Horizontal mounted light will not work. It will not work if a horn is installed, the Horn Relay takes up the cab room.
A standard window for the Alco must be installed. This interior is made to work and align with the window in place.
An LED light is needed. Since this is close to the light and keeps the heat in one area, it may cause melting of the cab or interior.

Design Considerations
 
 

3D printing
I did this in .3 mm layers using PLA. A light color is recommended if you want to see any details or better reflect the light.
Printed with the bottom on the printing sheet. No supports were used.

Interior for 200 series Lionel Postwar Diesel Alco engines, Version 2  Works with any 200 Series Alco
This is for the sheet metal base with the horizontally mounted light.    It will not work if the original horn is installed, the Horn Relay takes up the cab room.
A standard window for the alco must be installed.   This interior aligns with the window in place.
An LED light is needed.  Since this is close to the light and keeps the heat in one area, incandescent bulbs may cause melting of the cab or interior.  You may wish to add Aluminum Foil as a reflector to increase the effect of the LED light.

Design Considerations
  
There are 2 small locating slots on the bottom that fit the notch in the engine.  If it moves too far forward, Hot Glue or similar may be used here to glue in if desired.  2nd picture below.
 
The light wire may need to be replaced or lengthened if the original is too short and gets in the way of the interior.  If original wiring, it’s age may cause the insulation to crack if moved and most likely needs to be replaced. 
This version can also be used if the light is vertical.  Hot Gluing is recommended with the vertical light.  

3D printing
I did this in .3 mm layers using PLA.  A light color is recommended if you want to see any details or better reflect the light.   .2mm layers with quality positioning should make smoother walls if desired. Printed with the bottom on the printing sheet. Supports are needed for the bottom and the cutout notch. Be careful removing the supports and don’t cut or break the 2 small locating notches.

Modern GP7/9 Dummy interior

Requirements
A true dummy frame.   It will not work with a motor installed.   The 8668 Northern Pacific dummy was used for fit testing.
A light is needed if you want to see the interior well.  This will require adding a pickup.  The MPC dummy did not come with lights or pickups.  The mounting and screw holes are in the truck for a pickup.  The frame has a wire slot near the rear truck.  I recommend LED lights. The GP9 does have large exhaust holes front and back so heat buildup may not be a problem with incandescent bulbs.

Lionel Parts needed for adding a collector.
Design Considerations
Aluminum foil is added to help reflect the light when a light source is used.   Figures are purchased O scale figures.

I added aluminum foil to the cab top also to help reflect the light.
 

The interior slides in and fits in the cab opening.  No other mounting is needed once the shell is re-attached. 
     
Interior installed along with optional LED lighting listed below.
 
3D printing
I did this in .3 mm layers using PLA.  A light color is recommended if you want to see any details or better reflect the light.   Paint as desired.  Fine details such as control levers can be made from pins if desired. 
.2mm layers with quality positioning should make smoother walls if desired.   I used Hilbert Curve for the top layer to give it an anti-skid look.   If you want a smooth top surface, Ironing will be required.   Printed with the bottom on the printing sheet. Supports are needed for the bottom wire channel and the 2 holes.  A slicer with Organic supports works well. 
 
Adding a light to a GP7/9 dummy
To add a light bulb to the MPC Era GP7/9 dummies a socket similar to Lionel 2321047 lamp socket is needed.
 
Included in these files are a GP9-lightmast.stl and .stp.  This is an optional way to mount LED lights for the MPC era GP7/GP9 dummy.  A self-tapping screw is needed to mount the light mast.
  
This mount is designed to follow the contour of the GP7/9.  It can also be reversed so the LED lights shine directly forward.

Mounted in the GP9 with LEDs attached.   2 LEDs illuminate the interior.  The second picture also shows the mounting screw has a solder lug attached.  This is needed for Grounding the lights or power supply.
    
In my case I used a power supply to drive the LED lights, even though they are rated for 18V AC.  This allows constant lighting across switches and other interruptions.  It also allows me to adjust the voltage to the LEDs and control the brightness. 

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Last update June 13, 2023